Mechanical Insulation Appraisal · Preliminary Report

BJC St Peters MO

Engineered findings from a NAIMA 3E Plus walk-down assessment. 165 items inventoried across 34 systems · estimated $85,749/yr in recoverable operating cost.

Executive Summary

Overview of identified insulation upgrade opportunities and projected annual savings. This is a Preliminary Report. Please see the 'Line Item Detail' Page for detailed information about each item assessed along with Infrared Imaging. Your EEQA representative will now solicit bids from our Qualified Contractors. Please allow 4-6 weeks for the bidding to complete. Your EEQA representative will then submit to you a Final Report upon it's completion. All completed upgrades will have a Quality Control visit to ensure the Mechanical Insulation was installed in accordance with specifications.

Estimated Annual Savings
$85,749/yr
Energy cost reduction from upgrades
Current Operating Cost
$91,433/yr
Inventoried surface annual cost
Upgraded Operating Cost
$5,684/yr
After insulation improvements
Cost Reduction
93.8%
Operating cost decrease
Heat Flow Reduction
6,598,405kBtu/yr
6,598.4 MMBtu/yr saved
CO₂ Reduction
465.03MT/yr
Metric tons per year
NOₓ Reduction
2056.5lbs/yr
Pounds per year
Items Assessed
165items
Across 34 systems
Annual Operating Cost Comparison
Current (As-Found)
$91,433
per year
After Upgrade
$5,684
per year

Upgrading the insulation on the 165 identified items would result in estimated annual energy cost savings of $85,749/yr, a reduction in heat flow of 6,598,405 kBtu/yr, a reduction in CO₂ emissions of 465.03 MT/yr, and a reduction in NOₓ emissions of 2056.5 lbs/yr. All calculations were performed using the NAIMA 3E Plus (version 5.1) computer program.

Savings Analysis

Energy cost savings by system area, ranked by annual impact.

Annual Energy Cost Savings by System
5-Year Projected Savings
5-Year Energy Savings
$428,746
Cumulative cost avoidance
5-Year Heat Flow Saved
32,992MMBtu
Cumulative thermal savings
5-Year CO₂ Avoided
2325.2MT
Equivalent to ~101 cars off the road/yr
Environmental Impact

Emissions reductions achieved through insulation upgrades.

CO₂ Reduction
465.03MT/yr
Metric tons carbon dioxide
NOₓ Reduction
2056.5lbs/yr
Pounds nitrogen oxides
Equivalent Cars Removed
~101/yr
Based on avg 4.6 MT CO₂/car/yr
Heat Flow Saved
6,598.4MMBtu/yr
Thermal energy conserved
CO₂ Reduction by System
System Breakdown

Summary of each system/equipment group.

SystemItemsCurrent $/yrUpgraded $/yrSavings $/yrHeat kBtu/yrCO₂ MT/yrNOₓ lbs/yr
Line-Item Detail

Complete per-item inventory with specifications and savings. Click the Item Description to view Thermal Images.

#DescriptionPipeQtyTemp °FInv. Ins.Upg. Ins.Inv ThkUpg ThkCurrent $/yrUpgraded $/yrSavings $/yrHeat kBtu/yrCO₂ MT/yr
Thermal Imaging

Infrared and visible-light photo pairs for each assessed equipment item.

BJC 001

Boiler · Lower/ Ground Level · Ref: 084445
Infrared
IR: Ref 084445 - IR
Ref 084445 - IR
Visible
VIS: Ref 084445 - VIS
Ref 084445 - VIS

BJC 001

Boiler · Lower/ Ground Level · Ref: 083811
Infrared
IR: Ref 083811 - IR
Ref 083811 - IR
Visible
VIS: Ref 083811 - VIS
Ref 083811 - VIS

BJC 001

Boiler · Lower/ Ground Level · Ref: 085906
Infrared
IR: Ref 085906 - IR
Ref 085906 - IR
Visible
VIS: Ref 085906 - VIS
Ref 085906 - VIS

BJC 001

Boiler · Lower/ Ground Level · Ref: 091057
Infrared
IR: Ref 091057 - IR
Ref 091057 - IR
Visible
VIS: Ref 091057 - VIS
Ref 091057 - VIS

BJC 002

Flange · Lower/ Ground Level · Ref: 085001
Infrared
IR: Ref 085001 - IR
Ref 085001 - IR
Visible
VIS: Ref 085001 - VIS
Ref 085001 - VIS

BJC 002

Flange · Lower/ Ground Level · Ref: 084310
Infrared
IR: Ref 084310 - IR
Ref 084310 - IR
Visible
VIS: Ref 084310 - VIS
Ref 084310 - VIS

BJC 003

Boiler · Lower/ Ground Level · Ref: 090125
Infrared
IR: Ref 090125 - IR
Ref 090125 - IR
Visible
VIS: Ref 090125 - VIS
Ref 090125 - VIS

BJC 003

Boiler · Lower/ Ground Level · Ref: 090421
Infrared
IR: Ref 090421 - IR
Ref 090421 - IR
Visible
VIS: Ref 090421 - VIS
Ref 090421 - VIS

BJC 004

Valve · Overhead · Ref: 092012
Infrared
IR: Ref 092012 - IR
Ref 092012 - IR
Visible
VIS: Ref 092012 - VIS
Ref 092012 - VIS

BJC 004

Valve · Overhead · Ref: 092044
Infrared
IR: Ref 092044 - IR
Ref 092044 - IR
Visible
VIS: Ref 092044 - VIS
Ref 092044 - VIS

BJC 005

Valve & Bonnet · Overhead · Ref: 094205
Infrared
IR: Ref 094205 - IR
Ref 094205 - IR
Visible
VIS: Ref 094205 - VIS
Ref 094205 - VIS

BJC 005

Valve & Bonnet · Overhead · Ref: 094104
Infrared
IR: Ref 094104 - IR
Ref 094104 - IR
Visible
VIS: Ref 094104 - VIS
Ref 094104 - VIS

BJC 006

Flange · Overhead · Ref: 095226
Infrared
IR: Ref 095226 - IR
Ref 095226 - IR
Visible
VIS: Ref 095226 - VIS
Ref 095226 - VIS

BJC 006

Flange · Overhead · Ref: 094451
Infrared
IR: Ref 094451 - IR
Ref 094451 - IR
Visible
VIS: Ref 094451 - VIS
Ref 094451 - VIS

BJC 007

Safety valve · Overhead · Ref: 95957
Infrared
IR: Ref 95957 - IR
Ref 95957 - IR
Visible
VIS: Ref 95957 - VIS
Ref 95957 - VIS

BJC 008

Pipe · Lower/ Ground Level · Ref: 100748
Infrared
IR: Ref 100748 - IR
Ref 100748 - IR
Visible
VIS: Ref 100748 - VIS
Ref 100748 - VIS

BJC 008

Pipe · Lower/ Ground Level · Ref: 101639
Infrared
IR: Ref 101639 - IR
Ref 101639 - IR
Visible
VIS: Ref 101639 - VIS
Ref 101639 - VIS

BJC 009

Flange · Overhead · Ref: 102512
Infrared
IR: Ref 102512 - IR
Ref 102512 - IR
Visible
VIS: Ref 102512 - VIS
Ref 102512 - VIS

BJC 009

Flange · Overhead · Ref: 103102
Infrared
IR: Ref 103102 - IR
Ref 103102 - IR
Visible
VIS: Ref 103102 - VIS
Ref 103102 - VIS

BJC 010

Pump · Lower/ Ground Level · Ref: 103536
Infrared
IR: Ref 103536 - IR
Ref 103536 - IR
Visible
VIS: Ref 103536 - VIS
Ref 103536 - VIS

BJC 011

Pipe · Overhead · Ref: 102329
Infrared
IR: Ref 102329 - IR
Ref 102329 - IR
Visible
VIS: Ref 102329 - VIS
Ref 102329 - VIS

BJC 011

Pipe · Overhead · Ref: 105021
Infrared
IR: Ref 105021 - IR
Ref 105021 - IR
Visible
VIS: Ref 105021 - VIS
Ref 105021 - VIS

BJC 012

Pipe · Overhead · Ref: 110045
Infrared
IR: Ref 110045 - IR
Ref 110045 - IR
Visible
VIS: Ref 110045 - VIS
Ref 110045 - VIS

BJC 013

Bonnet · Overhead · Ref: 110445
Infrared
IR: Ref 110445 - IR
Ref 110445 - IR
Visible
VIS: Ref 110445 - VIS
Ref 110445 - VIS

BJC 013

Bonnet · Overhead · Ref: 110640
Infrared
IR: Ref 110640 - IR
Ref 110640 - IR
Visible
VIS: Ref 110640 - VIS
Ref 110640 - VIS

BJC 014

Pipe · Overhead · Ref: 111433
Infrared
IR: Ref 111433 - IR
Ref 111433 - IR
Visible
VIS: Ref 111433 - VIS
Ref 111433 - VIS

BJC 015

Steam trap · Overhead · Ref: 112107
Infrared
IR: Ref 112107 - IR
Ref 112107 - IR
Visible
VIS: Ref 112107 - VIS
Ref 112107 - VIS

BJC 015

Steam trap · Overhead · Ref: 112146
Infrared
IR: Ref 112146 - IR
Ref 112146 - IR
Visible
VIS: Ref 112146 - VIS
Ref 112146 - VIS

BJC 016

Strainer · Overhead · Ref: 123841
Infrared
IR: Ref 123841 - IR
Ref 123841 - IR
Visible
VIS: Ref 123841 - VIS
Ref 123841 - VIS

BJC 017

Safety valve · Overhead · Ref: 124508
Infrared
IR: Ref 124508 - IR
Ref 124508 - IR
Visible
VIS: Ref 124508 - VIS
Ref 124508 - VIS

BJC 018

Pump · Overhead · Ref: 124918
Infrared
IR: Ref 124918 - IR
Ref 124918 - IR
Visible
VIS: Ref 124918 - VIS
Ref 124918 - VIS

BJC 019

Condensate box · Overhead · Ref: 125133
Infrared
IR: Ref 125133 - IR
Ref 125133 - IR
Visible
VIS: Ref 125133 - VIS
Ref 125133 - VIS

BJC 019

Condensate box · Overhead · Ref: 125657
Infrared
IR: Ref 125657 - IR
Ref 125657 - IR
Visible
VIS: Ref 125657 - VIS
Ref 125657 - VIS

BJC 020

Flange · Lower/ Ground Level · Ref: 130616
Infrared
IR: Ref 130616 - IR
Ref 130616 - IR
Visible
VIS: Ref 130616 - VIS
Ref 130616 - VIS

BJC 021

Bonnet · Overhead · Ref: 130252
Infrared
IR: Ref 130252 - IR
Ref 130252 - IR
Visible
VIS: Ref 130252 - VIS
Ref 130252 - VIS

BJC 021

Bonnet · Overhead · Ref: 130346
Infrared
IR: Ref 130346 - IR
Ref 130346 - IR
Visible
VIS: Ref 130346 - VIS
Ref 130346 - VIS

BJC 021

Bonnet · Overhead · Ref: 130442
Infrared
IR: Ref 130442 - IR
Ref 130442 - IR
Visible
VIS: Ref 130442 - VIS
Ref 130442 - VIS

BJC 022

Flange · Overhead · Ref: 132035
Infrared
IR: Ref 132035 - IR
Ref 132035 - IR
Visible
VIS: Ref 132035 - VIS
Ref 132035 - VIS

BJC 023

Flange · Overhead · Ref: 132233
Infrared
IR: Ref 132233 - IR
Ref 132233 - IR
Visible
VIS: Ref 132233 - VIS
Ref 132233 - VIS

BJC 023

Flange · Overhead · Ref: 132527
Infrared
IR: Ref 132527 - IR
Ref 132527 - IR
Visible
VIS: Ref 132527 - VIS
Ref 132527 - VIS

BJC 024

Vessel · Lower/ Ground Level · Ref: 134527
Infrared
IR: Ref 134527 - IR
Ref 134527 - IR
Visible
VIS: Ref 134527 - VIS
Ref 134527 - VIS

BJC 024

Vessel · Lower/ Ground Level · Ref: 134642
Infrared
IR: Ref 134642 - IR
Ref 134642 - IR
Visible
VIS: Ref 134642 - VIS
Ref 134642 - VIS

BJC 025

Vessel · Lower/ Ground Level · Ref: 132747
Infrared
IR: Ref 132747 - IR
Ref 132747 - IR
Visible
VIS: Ref 132747 - VIS
Ref 132747 - VIS

BJC 026

Pump · Lower/ Ground Level · Ref: 140003
Infrared
IR: Ref 140003 - IR
Ref 140003 - IR
Visible
VIS: Ref 140003 - VIS
Ref 140003 - VIS

BJC 026

Pump · Lower/ Ground Level · Ref: 140053
Infrared
IR: Ref 140053 - IR
Ref 140053 - IR
Visible
VIS: Ref 140053 - VIS
Ref 140053 - VIS

BJC 027

Pipe · Overhead · Ref: 141547
Infrared
IR: Ref 141547 - IR
Ref 141547 - IR
Visible
VIS: Ref 141547 - VIS
Ref 141547 - VIS

BJC 027

Pipe · Overhead · Ref: 141306
Infrared
IR: Ref 141306 - IR
Ref 141306 - IR
Visible
VIS: Ref 141306 - VIS
Ref 141306 - VIS

BJC 027

Pipe · Overhead · Ref: 140832
Infrared
IR: Ref 140832 - IR
Ref 140832 - IR
Visible
VIS: Ref 140832 - VIS
Ref 140832 - VIS

BJC 028

Manway · Overhead · Ref: 142342
Infrared
IR: Ref 142342 - IR
Ref 142342 - IR
Visible
VIS: Ref 142342 - VIS
Ref 142342 - VIS

BJC 028

Manway · Overhead · Ref: 142537
Infrared
IR: Ref 142537 - IR
Ref 142537 - IR
Visible
VIS: Ref 142537 - VIS
Ref 142537 - VIS

BJC 029

PRV Valve · Overhead · Ref: 143427
Infrared
IR: Ref 143427 - IR
Ref 143427 - IR
Visible
VIS: Ref 143427 - VIS
Ref 143427 - VIS

BJC 029

PRV Valve · Overhead · Ref: 143630
Infrared
IR: Ref 143630 - IR
Ref 143630 - IR
Visible
VIS: Ref 143630 - VIS
Ref 143630 - VIS

BJC 029

PRV Valve · Overhead · Ref: 144011
Infrared
IR: Ref 144011 - IR
Ref 144011 - IR
Visible
VIS: Ref 144011 - VIS
Ref 144011 - VIS

BJC 030

Bonnet · Lower/ Ground Level · Ref: 143409
Infrared
IR: Ref 143409 - IR
Ref 143409 - IR
Visible
VIS: Ref 143409 - VIS
Ref 143409 - VIS

BJC 030

Bonnet · Lower/ Ground Level · Ref: 143541
Infrared
IR: Ref 143541 - IR
Ref 143541 - IR
Visible
VIS: Ref 143541 - VIS
Ref 143541 - VIS

BJC 031

Bonnet · Lower/ Ground Level · Ref: 101224
Infrared
IR: Ref 101224 - IR
Ref 101224 - IR
Visible
VIS: Ref 101224 - VIS
Ref 101224 - VIS

BJC 032

Steam trap · Lower/ Ground Level · Ref: 102431
Infrared
IR: Ref 102431 - IR
Ref 102431 - IR
Visible
VIS: Ref 102431 - VIS
Ref 102431 - VIS

BJC 032

Steam trap · Lower/ Ground Level · Ref: 103114
Infrared
IR: Ref 103114 - IR
Ref 103114 - IR
Visible
VIS: Ref 103114 - VIS
Ref 103114 - VIS

BJC 032

Steam trap · Lower/ Ground Level · Ref: 103006
Infrared
IR: Ref 103006 - IR
Ref 103006 - IR
Visible
VIS: Ref 103006 - VIS
Ref 103006 - VIS

BJC 033

Steam trap · Overhead · Ref: 104517
Infrared
IR: Ref 104517 - IR
Ref 104517 - IR
Visible
VIS: Ref 104517 - VIS
Ref 104517 - VIS

BJC 034

Gate valve · Overhead · Ref: 105653
Infrared
IR: Ref 105653 - IR
Ref 105653 - IR
Visible
VIS: Ref 105653 - VIS
Ref 105653 - VIS
Parameters & Methodology

Project-specific inputs and calculation methodology.

Project Parameters
Boiler Efficiency75%
Hours of Operation8,760 hrs/yr
Ambient Temperature75 °F
Wind Speed0 mph
Fuel TypeNatural Gas
Fuel Cost$10.00/Mcf

Calculation Engine

All calculations performed using NAIMA 3E Plus (v5.1), based on ASTM C680 methodology.

Inventoried Condition

Each item assessed in as-found condition. Bare surfaces have no insulation present.

Upgraded Specification

Recommended upgrades include fiberglass, cellular foam, elastomeric, and ceramic fibre materials.

Emissions Methodology

CO₂ and NOₓ calculated using EPA fuel-specific emission factors applied to energy saved.